Kaztronix
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Control Engineer
Irvine, CA US
Job Description
Control Engineer
This position will be responsible for providing control system engineering support to troubleshoot, maintain and improvement projects of Automation and Controls systems for the Automated Equipment in a dynamic GMP regulated environment, requiring minimal downtime of the machinery.
Responsibilities include fast response for troubleshooting to sustain machinery uptime when unscheduled downtime occurs, identification of improvements, light programming (modifications/configuration), and preventive/corrective maintenance for automation and control systems. Participate in projects implementation as a technical Subject Matter Expert.
Production equipment to be supported includes automated and packaging machines. Automation and Controls Systems include, Allen Bradley, Siemens, Client, Telemechanic and Modicon PLCs;Wonderware In-Touch and Rockwell HMIs;Cognex, Fanuc IR Vision and Schneider Vision Systems;Ethernet IP and DeviceNet communication protocols;VFDs, and Motion Controls Systems (robot and servo motors). Automated equipment to be supported includes Plastic Injection Molding, Blow Molders, Film Extrusion, Compounding, Conveyors, Packaging Equipment, Printers, Leak Detectors, Particle Inspection Systems, and Filling and Finishing machines.
Responsibilities: Essential Duties
This position will be responsible for providing control system engineering support to troubleshoot, maintain and improvement projects of Automation and Controls systems for the Automated Equipment in a dynamic GMP regulated environment, requiring minimal downtime of the machinery.
Responsibilities include fast response for troubleshooting to sustain machinery uptime when unscheduled downtime occurs, identification of improvements, light programming (modifications/configuration), and preventive/corrective maintenance for automation and control systems. Participate in projects implementation as a technical Subject Matter Expert.
Production equipment to be supported includes automated and packaging machines. Automation and Controls Systems include, Allen Bradley, Siemens, Client, Telemechanic and Modicon PLCs;Wonderware In-Touch and Rockwell HMIs;Cognex, Fanuc IR Vision and Schneider Vision Systems;Ethernet IP and DeviceNet communication protocols;VFDs, and Motion Controls Systems (robot and servo motors). Automated equipment to be supported includes Plastic Injection Molding, Blow Molders, Film Extrusion, Compounding, Conveyors, Packaging Equipment, Printers, Leak Detectors, Particle Inspection Systems, and Filling and Finishing machines.
Responsibilities: Essential Duties
- Analyzes existing equipment, processes, facilities, infrastructure and systems to identify areas of improvement and recommend solutions to optimize performance.
- Acts as a Subject Matter Expert for designated systems/ technologies and provide technical recommendations
- Anticipate potential process related problems, risks and technical conflicts and develop the necessary contingency plans to improve business continuity.
- Performs troubleshooting and modifications to the automated equipment adhering to Pharmaceutical and Medical Devices GMP change control standards and policies.
- Creates and modifies system specifications and standard operating procedures for the systems supported.
- Trains users and peers on systems.
- Supports software life cycle efforts.
- Contributes to development of continuous improvement to systems.
- Documentation, testing, commissioning and validation support following GDP.
- Provides project implementation support.
- Performs administrative, upgrades and maintenance tasks for equipment/ control systems.
- Supervises consultants and contractors.
- Ability to manage medium complex projects without assistance.
- Requires breadth of professional field and industry knowledge. Ability to integrate critical information and champion advanced strategies/concepts through the organization. Drives development of advanced technologies, principles and processes.
- Work under minimal supervision. Relies on experience and judgement to plan and accomplish assigned goals. May periodically assist in orienting, training, and/or reviewing the work of peers.
- Judgement is required in resolving complex problems based on experience.
- Interacts with internal and/or external clients and customers to negotiate and interpret information on projects and unit operations. May consult with senior management.
- Strong background in machine control systems including PLCs, servo controls, and Variable Speed Drives and troubleshooting.
- Proficiency in using personal computers and a working knowledge of software such as MS Excel and Word.
- Troubleshooting skills.
- Ability to analyze, investigate and help solve technical issues involving the equipment.
- Knowledge of Allen-Bradley, Siemens and Client PLCs.
- Good communication skills, both verbal and written.
- Be a team player.
- Ability to work with minimal supervision.
- Be a self-starter and proactive.
- Strong knowledge of equipment safety and machine guarding procedures.
- Ability to provide technical support and assists troubleshooting equipment when unscheduled downtime occurs.
- Bachelor's degree required.
- 10-12 years related experience required.
- Regular and predictable attendance
- Occasional business travel required, Valid driver's license and passport
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